PROJECT:  Fully engineered product development

CLIENT:  Mr. Heater

Often one of the biggest engineering challenges during development is packing all the necessary components into small spaces. Mr. Heater asked us to design a portable gas heater with several new features, packaging the parts in the smallest possible size.

To accomplish this we first created engineering 3D CAD models of all the internal components in a flexible CAD assembly. This allowed us to optimize the fit of the components and the heater’s BTU output. Further, based on our experience with forced and convective airflow, we created internal baffling and ducting to keep the cabinet cool. During this stage we also simplified the assembly sequence to allow the combustion and fan sub-systems to be tested prior to final assembly.The CAD models were then used by designers to explore aesthetics and other design details.

By optimizing assembly, we were able to significantly reduce manufacturing costs for Mr. Heater and substantially increase the product's performance.

>> See the final product we created for Mr. Heater.