Foam Models

Packaging Components

Squeeze a round peg into a square hole? It can be done! We just need to figure out how. Creating volume studies support the design process and influence the overall ergonomics and form. Fitting multiple components into a small work envelope is always a challenge. We create volume studies early on and throughout the entire development process so we can address these critical areas before they become an issue for prototyping and/or manufacturing.

Volume studies are great learning tools for populating internal components to test clearance issues, engineered housings, and are a great initial QC [Quality Control] tool during early development. Volume studies are also utilized in consumer research, where mono-chromatic volumes are studied, presented to consumer, and designed within parameters prescribed by the feedback from the potential consumer.

Volumetric Models Support:

  • Ergonomic evaluation
  • Overall product envelope investigation
  • Consumer research evaluation
  • Contextual analysis (comparative research)
  • Color schemes
  • Interference detection

Faucet Foam Model

Case Study: Tennant

Tennant is a manufacturer for floor scrubbing machines in the commercial industry. Though their products are relatively large, quite a few components still need to fit in the work envelope. We CNC machined a series of large [approximately 48” x 60” x 36”] Volume Studies out of low-density urethane foams and laser carved SLA’s that allowed their engineers to strategically locate parts and pieces within the machine, in a timely manner. Not only used for an internal component exploration, the volume study was also painted to formulate color schemes and textures to simulate the overall production outcome. Tennant developed a rolling chassis concurrently at their facility, while we were fabricating the shell here. When we mated the two, it fit-up without a flaw. We even rode it around the office!

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There's no question that working with PD helped maked this product a success. There were many short-cuts we could've taken, but the PD team helped create a bigger vision.

Eric Miller

Director of Product Management, Werner

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Priority Designs' overall breadth of experience is an invaluable resource. They've already learned what to do, or not what to do, and we've been thrilled with the relationship.

John Roby

President & CEO, Sirchie

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It was clear that Priority Design's in-house team could handle the mechanical, industrial design, and electrical work which was a strength over other firms.

Jodi Lee

Brand Director, Scotts Miracle-Gro Company

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Having BIG ideas is one thing, having someone be able to execute them for you is another. Priority Designs not only brought it to life, they made it even bigger.

Adam Beach

Owner, MyGolfSpy

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Our collaboration with Priority Designs was a resounding success. Their commitment to excellence throughout the project ensure timely delivery and a product that perfectly aligns with our mission.

Jim Alloway

CEO, Pilot Dogs

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PD helped guide us through the re-branding process in a way that really got to the core of our DNA. Their work resonated with both our upper managment and our users alike.

Alan English

Senior Brand Manager, Proto Industrial Distribution at Stanley, Black & Decker

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PD's deep understanding of our users and ability to translate findings into actionable items is a powerful combination that helps keep our teams aligned and new programs on track.

Mary Glennon

Global Marketing Insights Manager, Hollister

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From concept to design to TMV to testing, PD has been a valuable part of our team and we could not have done this without them. It has been an absolute pleasure working with them.

Kristen Bunch

Senior Engineer, R&D, TIDI Products

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The Priority Design's team mastered to understand our niche market and it's end-users quickly, which has led to definition and development of an intuitive UI/UX, which exceeded our expectations.

Steffen Baumann

Former Senior Product Manager, Midmark Corporation

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Working together on this project was much more than reviewing sketches and concepts - it was truly a collaboration. That doesn't happen without great people, and PD has them.

Eric Miller

Director of Product Management, Werner

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PD has been exceptional to work with. Their in-depth understanding and partnership throughout the project far exceeded our expectations. We couldn't have done this without them.

Jenna Merandi

Medication Safety Officer, Nationwide Children's Hospital

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Other Prototyping Specialties

Proof-of-Concept

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Appearance Prototypes

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